Revision 3 is completed. Results:
On the upside, the inside of the underwires fit against my body than any other bra I've ever worn. That's sort of thrilling.
The band is okay. I made it smaller than the first version and bigger than the second version. Also used 2 layers of power net. Also, on the first two versions, I had a heck of a time attaching the small piece of elastic that runs from the hook/eyes to the strap platform. There just wasn't enough space there to to curve a piece of 3/4" inch elastic and it was clumsy-looking. This time, I eliminated that swoop by making the top of the wings into a straight line running from the cradle to the hook/eye end. Then I attached the ring. It worked okay and was much easier to sew..
Cups -- well, they're pretty good, but not good enough! Still a little pointy, with the upper breast being a bit like a ski-slope; that's a good profile, but I want a high, round, pushed-together shape, like a Curvy Kate or Panache Cleo. The cups seem to need more support on the sides to squish everything inward.
One big problem I had was that, although I had redrafted the entire pattern using longer underwires for this version, when I put the wires in, they were too big for the cups and channeling. I have no idea how that happened. I just switched out them out for a smaller set and was satisfied with the appearance and fit. But it does bother me that my drafting went wrong.
The fit of the cups had some weirdness.
This is a three-section cup. The lower outside cup creates a flat spot, if that makes sense - the shape it gives me is not fully rounded, but has a sort of flat plane over a 2-3" area.
There was a definite line of tension from the strap attachment at the cup apex (which I had already moved toward the outside) down the side of the cup. I wonder if some of that tension showing so extremely might be because I'm making my samples in a thin muslin.
To fix that, I moved the strap attachment from the cup apex all the way over, as far as possible, balconette-style, to the outer edge of each cup, almost attaching to the top of the underarm hem. That worked to remove the tension line, but left a big gap at the neck hem and a lot of extra fabric on the outer edge of each cup. I pinned up the slack on the outer edge and plan to use that shape for the next draft if possible... but I'm a bit bewildered about what do with the neck hem. I guess I'll baste along that hem, gather the looseness, and use that shape for the next cup pattern.
Actually, at this point, I'm pretty bewildered in general! Now that I've gotten the most obvious problems solved, there are a myriad of more subtle problems that are harder to troubleshoot.
In terms of craftsmanship, the parts I'm struggling with most are:
1. Lining up the cups so the horizontal seams are even and are angled identically.
2. Sewing the channeling so that the stitching looks neat on the right side of the bra. This last bra looked like hell in that area. I wouldn't have wanted to wear it even if it had fit properly.
3. Keeping the rightsides outside and the insides inside! I sewed 2 right cups this time, even though I had set up a careful system to be sure of which was which, and I'd actually cut and sewed one whole cup before cutting the other one! I just had to laugh at myself.
I hope that these posts are useful for someone else who is trying to master her first bra. I really thought this third version would be The One, but now I'm thinking that it's going to take at least 2 more tries. Maybe more!